SIMACRO-Samsung C&T to Develop Predictive Digital Twin for Korea’s First Off-Grid Green Hydrogen Facility

SIMACRO has officially entered into an agreement with Samsung C&T to carry out a project focused on building a digital twin for Korea’s first off-grid green hydrogen production facility. This demonstration facility produces hydrogen using 100% renewable energy, directly linked to a solar power plant. It establishes a new benchmark for energy self-sufficient hydrogen production. Moving beyond conventional monitoring systems, this project implements a predictive digital twin powered by AspenTech’s engineering software as a virtualization engine to optimize operations. Central to the project are the following capabilities:

  • A digital model that tracks structural degradation of electrolyzers

  • An asset integrity monitoring system designed for safety and operational reliability

  • A physics-informed/AI–based hybrid digital twin architecture

  • A scalable interface structure designed for future integration with EMS and LLMs

  • Application of platform technology based on SOC2 certification and secure architecture

By combining physical models with AI, the project goes beyond basic data visualization: It establishes a next-generation green hydrogen digital infrastructure that simultaneously enhances operational reliability, safety, and predictability. SIMACRO has previously verified the safety of large-scale hydrogen production systems by evaluating dynamic model-based operational control strategies during the scale-up phase of blue hydrogen processes using SMR. In addition, through collaboration with global partners, we have conducted digital modeling and predictive simulations for next-generation climate technologies and processes, including dynamic modeling of RPB (Rotated Packed Bed) systems and carbon capture using novel MOF (Metal-Organic Framework) materials. While green hydrogen, blue hydrogen, and carbon capture may seem like separate technologies, they are ultimately driven by the same fundamental question:

“How can we build safer, more efficient, and more sustainable energy systems?”

Moving forward, SIMACRO will continue to design core infrastructure for the carbon-neutral era through industrial digital twins that integrate physics-based models and AI. We expect this collaboration to serve as a meaningful reference case that presents a new direction for digital twins in the green hydrogen industry.

SIMACRO Marketing Team | media@simacro.com

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